Reinstall the harness assembly into the headlight assembly. I have a 2001 Polaris Scrambler 400 2X4. Turn the back of the headlight harness counter-clockwise and pull the harness assembly away from the headlight assembly. Shift the transmission into gear. To enter the diagnostics mode: 1. This can cause serious injury or death. The recovery system components are the recovery bottle, the radiator filler neck, the radiator pressure cap and the connecting hose.
This, in turn, increases the amount of pinch applied to the drive belt. Replace the coolant any time the cooling system has been drained for maintenance or repair. Position the vehicle on a level surface with the headlight approxi- mately 25 ft. Take your winch to your dealer for service if this occurs. Always follow all winch instructions and warnings in this manual. Loss of control can result in severe injury or death.
Wear eye protection and leather work gloves. I don't know anything about it. Inspect for worn or kinked winch cable. Brake fluid is hygroscopic, meaning it rapidly absorbs moisture from the air. Cover every aspect of repair. Push the parking brake lock forward to engage the lock.
To gain additional wheel speed while backing, release the throttle and depress the override button. Always check for obstacles before operating in a new area. Locate and correct any short circuits that may have caused the blown fuse, then replace the fuse. In a sentence, I reversed the positive and negative on the battery like a dummy. Manuals are in pdf format, no special software is needed to download and view a manual. Said we could have it and it was just taking up space at his place. If you have any doubt as to your ability to perform any of the procedures outlined in this service manual, contact an authorized Polaris dealer for service.
Chrome wheels exposed to road salt or salt in the air in coastal areas are more susceptible to corrosion if not properly cleaned. If any of the labels depicted in this manual differ from the labels on your vehicle, always read and follow the instructions of the labels on the vehicle. These brakes are hydraulically acti- vated disc brakes. All seg- ments will light up for 2. If the instrument cluster fails to illuminate, a battery over-voltage may have occurred and the instrument cluster may have shut off to protect the electronic speedome- ter.
The oil capacity is 5 oz. Remove the fabric type pre-filter from the main filter. All information contained within this publication is based on the latest product information at the time of publication. Squeeze and release the brake lever two or three times, then squeeze and hold. Disconnect the red positive battery cable last.
I know it is hard to say without seeing them and testing them out, but any experiences in general may help me to decide. Extensive winching will run down the battery on the winching vehicle. Never engage in stunt driving, and avoid excessive speeds and sharp turns. Remove any combustible materials from the area. Read and follow the instructions of the labels on the vehicle carefully. The 1993-2012 Polaris Sportsman four wheeler repair manuals are in pdf format, no special software is needed to download and view a manual.
When requesting warranty service you must present your copy of the Warranty Registration From to the dealer. If the operator's foot is not firmly planted on the footrest, it could also contact the rear wheels. Do not allow anyone with cognitive or physical disabilities to oper- ate this vehicle. I decided to install the new battery in the holder on the side. Always follow all winch instructions and warnings in this manual. Do not operate on excessively rough, slippery or loose terrain. Thanks in advance for your help.
Warning: Polaris off-road vehicles can be hazardous to operate and are not intended for on-road use. Headlight and taillight lenses become dirty during normal operation. Items not listed in the chart should be lubricated at the General Lubrication interval. Place the transmission in park. Maintain brake fluid at the recommended level. Sit upright with both feet on the footrests and both hands on the handlebars.